Truck Loading Automation System
|End User:||NPP Authority, State of Qatar|
|Location:||Hyderabad District, Sindh, Pakistan|
|Start Date:||December 2015|
|End Date:||February 2017|
OGDCL is one of Pakistan leading Oil & Gas companies, in which production and exploration is fully integrated. The E&P market leader is also the largest business in Pakistan in terms of market capitalization. OGDCLproduces 39,659 barrels of oil daily, 26 million m3 of gas, 358 t3 LPG; it currently holds 56 exploration lincenses covering an area over 100 thousands km2. The Kunnar Pasakhi Deep [KPD] gas/condensate field is located in the Hyderabad district is one of the numerous fields, which plant was completed back in December, 2016. The KPD plant produces 4,000 bpd, 400 t of LPG and 1,124 mmcfd gas.
Avanceon was mandated with the procurement, supply, delivery, installation, testing and commissioning of the entire Truck Loading Automation System [TLAS] of the OGDCL KPD site regarding its custody transfer and operations management.
The main challenge and objective of this project was to deliver an Inventory Management and Product Delivery Solution based on field instruments, control system hardware and Truck Loading software which enabled an accurate custody transfer from plant to loading trucks, managing transactions, keeping a historical record of the transaction and generating on demand reports. The scope of work was to deliver a fully functional PlantPax DCS for controlling and monitoring field instruments and management software for transaction management
The deliverables of the project included the detailed design, development, supply, delivery, and commissioning of the TLAS System for the OGDCL KPD site for custody transfer and operations management. It was agreed that transfer would apply to LPG and condensate, which would be using three bays, each with a dedicated batch controller and loading arm and real time monitoring of gantry operations. The system was based on PlantPax DCS included HMIs, alarm and event servers and historian module.
TLAS System Topology
The system was built to allow information flow from the field layer on to the DCS ad the TLAS Management software.
The system overview
Batch Controller Unit [BCU]
The main function of the batch controller was to assist the loading of the liquid products at the storage area to another containment vessel. The batch was also built to smooth the movement and ensure measurement accuracy of the product.
TLAS-MS Application & Software Application
The TLAS for the Kunnar Pasakhi Deep project was successfully delivered and commissioned as per applicable standards. The project designed, developed, supplied and commissioned the entire system in the presence of all stakeholders involved.
“It was a great pleasure working with Avanceon again. The key to success when it comes to terminal automation lies on the integration, which can be quite complicated and intricate. In terms of project techniques, Avanceon is Fantastic”
Lead Engineer at Descon Engineering Limited